To download RISO CZ 180 SERVICE MANUAL, click on the Download button The printing is continued until the STOP key is pressed. Riso cz 180 service manual remove the Master removal roller lower. Master disposal jam sensor was ON at the start of the master making. The given number of Drum rotation during the idling movement ccz fixed 10 time plus the additional rotations by the RF Tag command. Paper Feed Clutch ON Angle Adjustment.

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Riso cz 180 service manual Riso cz 180 service manual Riso cz 180 service manual To print manual completely, please, it. This is to prevent the wire harness from being pinched or cut when mounting the Ink bottle guide.

By pressing 'print' button you will print only current page. Please disable your adblocker only for www. Precaution in Assembly 1 Hook riso cz 180 service manual O-ring belts correctly in the groove of the Master removal roller lower. Wire harness connector Dz Press the ends. Paper jam display if no paper feed after third paper feed try. Riso cz 180 service manual Precaution in Adjustment Master clamp range adjustment must be made before making this Write start position adjustment. Paper Feed Clutch OFF Angle Adjustment.

This is to prevent the wire harness from being pinched or cut when mounting the Ink bottle guide. Paper Riso cz 180 service manual Sensitivity Adjustment. The ink will eventually leak out from manuql Drum. Riso cz 180 service manual Please disable your riso cz 180 service manual only for www.

Equally you may have made a second hand purchase Service Manual Hc5500 Riso and when the time comes that you actually need it - something gets broken, or there is a feature mwnual need to learn about - lo and behold, Service Manual Hc5500 Riso is nowhere to be found. M4x40 manuwl 2 pcs 4 Riso cz 180 service manual the wire harness connector of the Separation fan and remove the fan.

M3x8 screws; 2 pcs 2 Remove the sensor by unhooking the legs and unplugging the wire harness connector. This is to prevent the wire harness from being pinched or cut when mounting the Ink bottle guide. The Cutter blade disc stops at the HP switch. Precaution in Adjustment Master irso range adjustment must be made before making this Write start position adjustment.

. Riso shall not be responsible for any damage or expense that might result from the use of this manual. Riso shall not be liable for any direct, incidental, or consequential damages of any nature, or losses or expenses resulting from the use of this product or included manuals. Contents Welcome to the RISO CZ Series Model.5 About the notations in the explanatory note.5 Before Starting to Use Safety Guide - Installation.6 Installation.6 Power connection.6 Safety Guide - Handling and Operation.7 Operating environments.7. Contents Functions for Master-Making Selecting the Image Processing Mode Line/Photo/Duo.28 Scanning Originals Written with Pencils Pencil. 29 Enlarging or Reducing Originals by Standard Ratios Enlargement/Reduction.30 Scanning Originals Having Faint or Dark Contents Scanning Level Adjustment. 31 Printing Originals Side-by-Side 2-Up Printing.

Contents Maintenance Safety Guide - Cleaning.64 Cleaning.64 Thermal Print Head.64 Scanner Glass and White Sheet of the ADF Unit.65 Pressure Roller.66 The Exterior.67 Troubleshooting Check & Error Display. 68 Checking with the Check & Error Display.68 Troubleshooting Tips.

Keep the following in mind about information and illustrations in this manual. Some functions described in this manual are supported only by the CZ180; those are unavailable on the CZ100. For the illustrations of the machine's outlines and control panels, those for the CZ180 have been used. Before Starting to Use Safety Guide - Installation This section describes precautions to be observed when installing the machine.

Read this section before installing the machine. Note:. Your dealer will help you to determine a proper location for the machine at the time of delivery. Installation WARNING:. Before Starting to Use Safety Guide - Handling and Operation This section describes the precautions to be observed and the information the user should be aware of when oper- ating the machine.

Operating environments Important!:. Operate the machine under the following appropriate environment conditions. Temperature range: 15°. Before Starting to Use Consumables Important!:. For ink and Master Roll, it is recommended to use the products specified by RISO.

Store the consumables such as paper, Master Roll and ink properly. Do not store consumables in the following places: –. Before Starting to Use Connection with a Computer (Option) With an optional interface board (Printer Control Board RISORINC3N) installed, you can directly send data from a connected computer to the machine as an original for printing. Because digital data itself is used for making a master, the finish of prints becomes outstanding. '), the images on the area about 360 mm (14 ') back from the top edge of the printed paper may be blurred. ( p.13) (For CZ180 only). Even when using paper whose sizes and weights are supported by the machine, it may not pass through the machine depending on such factors as paper finish, ambient conditions, and storage conditions.

Before Starting to Use Tips for Better Paper Feeding To prevent paper jams and misfeeds, follow the directions below:. When using standard paper, set the Paper Feed Pressure Adjustment Lever to and set the Stripper Pressure Adjustment knob to the Standard position ( ). ' 14-lb bond to 59-lb index - CZ180 -. The maximum printing area of the machine set with unit of “mm” is 251 mm × 357 mm. If the original image size is larger than this limit, you need to reduce the original when making a master. ') The images may be blurred on the area.

CZ180 -. If an original with almost the same size as the maximum printing area is printed on paper with a length longer than 410 mm (16 '), the latter printing area may be smudged. Before Starting to Use Getting Acquainted Function and Name of Each Part 16 17 Original Tray ( p.20) Stripper Pressure Adjustment Knob ( p.21) Place an original face down. Adjusts the paper stripping pressure according to paper in use.

ADF Unit Feed Tray Paper Guide ( p.20) Automatically feeds the original from the Original Tray to the Scanner. Before Starting to Use Print Drum (Cylinder) ( p.62) Paper Jump Wing ( p.23) Adjust according to the finish and size of paper in order Ink Cartridge Holder to align printed paper. Print Drum (Cylinder) Lever ( p.56) Master Roll Lock Lever ( p.58) Pull out the Print Drum (Cylinder) by holding this lever.

Before Starting to Use Control Panel Check & Error Display ( p.68) Print Speed Adjustment Key/Indicator ( p.38) Indicates error locations and status. Selects the print speed from three levels. The indicator above the key shows the current speed Indicator ( p.68) level. Before Starting to Use Reproduction Size Selection Key ( p.30) Interface Key/Indicator ( p.26) When selecting from among the standard reproduction Selects the Online or Offline mode when interfaced with sizes, press to switch the selection. The corre- a computer (an interface option is required). Sponding indicator lights to indicate the current selection. Before Starting to Use Basic Process The machine presents the following two basic operational processes:.

Master-making process: to make a master by scanning an original (Master-Making mode). Printing process: to actually print the master data on paper (Printing mode) Process for printing from a paper document A placed original is scanned by the scanner, and a generated master is rolled around the Print Drum (Cylinder). Before Starting to Use Basic Process. Basic Operations Preparing to Print Setting the Original Tray Open the Original Tray to the outer side. Setting up the Paper Feed Tray and Loading Paper Open the Paper Feed Tray. Fit the “left” Feed Tray Paper Guide to the side of paper, and lock the guide using the lock lever.

Basic Operations Note: Closing the Paper Feed Tray. When using custom-sized paper, load the Before closing the Paper Feed Tray, remove paper first. Paper so that its center comes to the center of The Paper Feed Tray will descend automatically. When the Paper Feed Tray, and fit the Feed Tray it stops, unlock the Feed Tray Paper Guide Lock Levers Paper Guides to the sides of paper. Basic Operations Adding or Replacing Paper When you add paper or replace with paper of a different size at the time of printing, press key on the Control Panel to lower the Paper Feed Tray. When the tray runs out of paper or you remove all paper, the tray is automatically lowered to the bottom. Important!:.

Legal and larger. Smaller than B4 B5 A4 Smaller than Legal.Only the CZ180 can use paper of B4 size or larger. B4(Legal) and larger paper Important!:. If the Receiving Tray Paper Guides are outside of B4/ Legal paper position, slide them to the B4/Legal paper position and fold them inward. Basic Operations Printing from a Paper Document Turn the power switch to (ON). When using the Custom Setting mode, if you select ON for Semi-Auto, the next master-mak- The power switch is located on the lower right side ing will be automatically started, and then the of the machine.

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Basic Operations Enter the number of pages to be Remove the printed paper. Printed, using the Print Quantity Pull and open the Receiving Tray Paper Guides, keys. And remove the paper. The specified number is shown on the Print Quan- tity Display.

Basic Operations Printing Data You Have Created on a Computer (Optional Kit Required) Turn the power switch to (ON). Send document data from the computer. The power switch is located on the lower right side When the machine is receiving data, the indi- cator blinks.

Basic Operations Printing Data You Have Created on a Computer (Optional Kit Required). Functions for Master-Making Selecting the Image Processing Mode Line/Photo/Duo In order to make a quality master, select an appropriate mode depending on whether originals contain only Line (text), photos, or both of them.

Press the key to select the Image Important!: Processing mode. Functions for Master-Making Scanning Originals Written with Pencils Pencil This function allows clearer printing from such originals containing faint contents such as those written with pencils.

Press the key to turn on its indicator. Important!:. You cannot use the Pencil mode and Image Process- ing mode at the same time.

Functions for Master-Making Enlarging or Reducing Originals by Standard Ratios Enlargement/Reduction You can enlarge or reduce originals when making a master. Specify the standard ratio to enlarge or reduce an original. Press the key to specify the Tip: Enlargement / reduction ratio may differ according to enlargement / reduction ratio. Functions for Master-Making Scanning Originals Having Faint or Dark Contents Scanning Level Adjustment You can adjust the scanning level according to the density of text and images on originals. With “Auto” selected, the density of originals is pre-scanned and the optimum scanning level is automatically set. Manual adjustment allows you to select from five levels.

2-Up Printing is divided between “Single-original printing” and “Two-original printing”. Important!: - CZ180 -. The paper size that can be used for this function is B4 or A4 (Legal or Letter) only.

Set the paper size to be used in Custom Setting mode (No.12) in advance. Functions for Master-Making Restrictions on 2-Up Printing 2-Up printing restricts the sizes of paper to be used, paper orientations, and the enlargement / reduction ratios. Enlargement / reduction ratio The table shows enlargement / reduction ratios suitable for 2-Up printing. Unit of mm Original 100%. Functions for Master-Making Operational Procedure Place an original. Note:.

If the 2-Up printing interval time is not set in Place piled originals on the Original Tray. If you the Custom Setting mode, you cannot use want to print different types and size of originals, the single-original printing. Functions for Master-Making Automatic Printing Auto-Process Master-making and printing can be performed automatically in sequence. When “Auto-Process” is selected, simply enter number of copies to print, then press the key. Press the key to turn on its indica- tor. With the indicator tuned on, press the key.

Functions for Printing Producing Proof Copies Proof After adjusting the print position and density, you can produce proof copies to check the print quality. Press the key. Proof copy does not affect the number shown on the Print Quantity Display. Functions for Printing Adjusting the Print Position Print Position Adjustment You can adjust the print position in the vertical direction using the Print Position Adjustment keys. Also, you can adjust it in the horizontal direction by sliding the Feed Tray Paper Guides.

Adjustment range Vertical direction: ±10 mm (±. Functions for Printing Changing the Print Speed Print Speed Adjustment You can select the print speed from three levels; 60 pages per minute to 130 pages per minute. You can change the print speed even when printing. Press the key to adjust the print speed. Functions for Printing Changing the Print Speed Print Speed Adjustment.

Advanced Features Automatic Sorting into Groups Program “Program” features printing into multiple groups of sets from a single original document (Program A) and reproducing a pre-assigned number of sheets from multiple original documents (Program B). Program A (Single Page Mode) From a single original document, printing is performed to create multiple groups of sets. Advanced Features How to Program Print There are two ways to print in sets using “Program” printing feature. Program, then print (without saving the settings). Retrieve a saved program, then print (when program is registered) Note:. The Job Separator (optional) is useful for Programed Printing. The Job Separator releases a piece of tape after each set and group, thereby automatically separating sets or groups.

Advanced Features Setting Up for Programed Printing From a single original document, print into multiple groups of sets (Program A) Press the key to turn on its indicator. Press the key. P-a appears on the Print Quantity Display. The number of set entry mode is started. Advanced Features Press the key. Make necessary settings.

The print quantity entry mode for the second Make various settings as necessary. Group is started. You can set the following functions:. Image Processing Mode.

Pencil. Scanning Level Adjustment. Advanced Features From multiple original documents, reproduce a pre-assigned number of sheets (Program B) Press the key twice to turn on its Press the key. The print quantity entry mode for the next original is started. P-b is shown on the Print Quantity Display. Note: Enter the number of pages for each. Advanced Features Make necessary settings.

Make various settings as necessary. You can set the following functions:. Image Processing Mode. Pencil. Scanning Level Adjustment. Enlargement/Reduction.

Auto-Process Important!:. To save the current program settings, see “Sav- ing Programs”. Advanced Features Saving Programs If you have stored the frequently-used program settings in memory, you can retrieve them for later printing. A total of 6 settings (Program A (Single Page) or Program B (Multi-Page Mode)) can be stored.

Set the program. Advanced Features Retrieving a Program Stored programs can be retrieved for printing. Press the key to turn on its indica- Enter program number using the tor. Print Quantity keys. The registered program is retrieved. Note: Note:. To cancel the program mode, press the twice.

Advanced Features Making Changes to Stored Programs Modifying its settings. Retrieve a program to modify. Follow steps 1 through 3 in “Retrieving a Program” ( p.47) Press the key. Displays the stored number of pages or sets. Press the key repeatedly until the value to modify appears. Advanced Features Clearing Programs Press the key to turn on its indica- Enter the program number to clear tor. Using the Print Quantity keys.

Note: Note:. To cancel the program mode, press the. You cannot enter an unregistered program twice. Advanced Features Press the key. Selected program settings are cleared. Press key to cancel program mode. Automatic Sorting into Groups Program.

Advanced Features Protecting Confidential Documents Confidential After printing is completed, the master remains on the Print Drum (Cylinder) and is ready for printing another set of copies. To protect confidential documents from unauthorized duplication, use the Confidential feature to discard the master after printing. Advanced Features Changing the Initial Settings Custom Setting Mode You can change the initial settings that are restored when the power is turned on or when the key is pressed. The customised settings are effective until they are changed again. The changeable items and their descriptions are as follows:: Initial settings (factory default) Items You Can Change. Medium High Change the initial setting for air blow setting.

If printing paper sticks to the print drum (cylinder) frequently, select a higher level setting. 2-Up Printing Paper Size (For CZ180 only) Set the printing paper size. Letter Legal Total Quantity Display Follow steps 1 through 3 of the “Changing Procedure”. Advanced Features Changing Procedure Press the key to turn on its indica- Press the key. Pressing this key allows you to select a parameter number.

The currently set parameter number blinks. Important!:. If the RISORINC-NET (Option) is installed, you cannot enter the Custom Setting mode within Enter a parameter number using the one minute after turning the power on. Advanced Features Press the key to complete the settings.

The changed contents are programed and the normal mode is restored. Changing the Initial Settings Custom Setting Mode. Rinse your hand using a detergent immediately if stained with ink. Important!:. For the Ink Cartridge, it is recommended to use the products specified by RISO. Before replacing the Ink Cartridge, turn the machine on. Make sure to use the Ink Cartridge of the same color (colour) ink.

If you want to change the ink color (colour), replace the Print Drum (Cylinder) itself. Replacing and Disposing Consumables Pull the empty Ink Cartridge out of Insert the new Ink Cartridge.

Align the arrow of Ink Cartridge with the mark on the holder, and push the Ink Cartridge until it Turn the Ink Cartridge counterclockwise, and then stops. When the entire Master Roll is consumed, the Replace Master Roll Indicator lights.

Replace with a new Master Roll. Important!:. For the Master Roll, it is recommended to use the products specified by RISO.

Before replacing the Master Roll, turn the machine on. Replacing and Disposing Consumables Turn the Master Roll Lock Lever Close the Master Making Unit Cover. Counterclockwise to lock the Master After closing the Master Making Unit Cover, place Roll. The Original Tray into position. After locking the Master Roll, remove the wrapper. Insert the leading edge of the Master Roll into its entrance under the Mas- ter Guide Flap. Replacing and Disposing Consumables Emptying the Master Disposal Box The used master is disposed in the Master Disposal Box.

When the Master Disposal Box is filled with ejected masters, the Empty Disposal Box Indicator lights. Remove the ejected masters from the Master Disposal Box and discard them. Pull out the Master Disposal Box. Replacing and Disposing Consumables Disposal of Used Consumables Dispose the depleted Ink Cartridges, Master Rolls and ejected masters according to the regulations in your local community. If required, separate the specific components using the following procedures to dispose them properly. Ink Cartridge Remove the label (metal included) at the arrow from the outlet surface of the Ink Cartridge, and then dispose them separately. Important!:.

For the Print Drum (Cylinder), use the products specified by RISO. Before removing and installing the Print Drum (Cylinder), turn the machine on. Make sure to place the replaced Print Drum (Cylinder) in the drum (cylinder) case and keep it horizontal.

Replacing and Disposing Consumables Install the Print Drum (Cylinder). Align the protrusion of Print Drum (Cylinder) with the socket on the guide and position the Print Drum (Cylinder) horizontal relative to the guide. Return the Print Drum (Cylinder) to the original position. Insert the Print Drum (Cylinder) until it stops. Be careful of the edge of metal parts, otherwise it may cause an injury. Do not make any modifications to the machine or remove any parts. Neither RISO nor its dealer is responsible for maintenance service performed by non-RISO-authorized personnel.

Cleaning Thermal Print Head Clean the Thermal Print Head each time you replace the Master Roll. Maintenance Scanner Glass and White Sheet of the ADF Unit Grasp the Original Release Lever and open the ADF Cover. Gently wipe and clean the Scanner Glass and the White Sheet with a soft cloth or tissue. Important!:.

Since the Scanner Glass is very delicate, avoid shocks or scratches with a hard object. Maintenance Pressure Roller If the Pressure Roller, which presses print paper against the Print Drum (Cylinder), is stained, smudged strips may appear on the back of copies. If this happens, gently wipe the Pressure Roller with a soft cloth or tissue.

Maintenance The Exterior In order to protect the machine from dust, wipe the machine exterior periodically with a soft cloth. If using cleanser, consult your dealer. Important!:. Because the machine exterior is plastic, never use alcohol or a solvent when cleaning. Troubleshooting Check & Error Display When an error occurs on the machine or when consumables or other sections are not yet ready, the Check & Error Display shows error locations and numbers indicating error types.

For some errors, error numbers are shown on the Error Number Display (Print Quantity Display). Troubleshooting When the (JAM) Indicator blinks Check error locations and error numbers (on the Error Number Display) and take the following procedures: Error Cause Action Location No.

A master has not Pull out the Print Drum (Cylinder). P.62 been correctly. If no master is wrapped around the Print Drum (Cylinder), wrapped around the proceed to Step 6).

Troubleshooting Error Cause Action Location No. A paper jam has Pull out the Print Drum (Cylinder). Occured around the p.62 Print Drum If you find jammed paper, remove it. Caution:. When putting your hand into the machine to remove paper, do not touch the paper separation hook. Troubleshooting Error Cause Action Location No. An original jam has Remove the original jammed in the ADF Unit.

Occured in the ADF. Grasp the Original Rease Lever and open the ADF Cover to Unit. Remove the jammed original. A-10 A master jam has Remove the Master Disposal Box and remove the jammed occured in the. Troubleshooting When the (CHECK SETTINGS) Indicator blinks Check error locations and error numbers (on the Error Number Display) and take the following procedures. If an error number is not shown, press the key.

Error Cause Action The tray has run out Place paper on the Paper Feed Tray. Troubleshooting Location No. Error Cause Action The Master Set the Master Disposal Box correctly.

Disposal Box has p.60 not been set or it has not been d-07 correctly set. The Master Disposal Unit has not been correctly closed. The ADF Unit is Check the ADF Unit and close correctly. Troubleshooting Location No.

Error Cause Action The machine has. Press the key and check that the cable of the machine not been correctly has been correctly connected to the hub, for example. Connected to the b-31.

If the cable connection is appropriate, check the network. Troubleshooting When the indicator is off and “H” is shown on the Print Quantity Display. In order to assure optimum printing, the machine acquires information from the consumables. If acquired matching information is not proper, “H” is shown on the Print Quantity Display.

Enter an appropriate parameter. Troubleshooting Use the following procedure to enter necessary information. Enter a parameter using the Print Press the key to complete the set- Quantity keys.

The parameters that can be entered differ among If the next H No. Appears, repeat Steps 1 and 2. The consumables. Troubleshooting Troubleshooting Tips If any problems occur during printing, check the following points and take appropriate procedures before calling your authorized service representative. Problem Cause Action The machine does not start when the Power has been disconnected.

Check if the power cord has been power switch is pressed. Troubleshooting Problem Cause Action Portion on copies is missing. The Scanner Glass of the ADF Unit Wipe the Scanner Glass with a soft is not clean. Cloth, for example. P.65 A foreign object may exist on the Pull out the Print Drum (Cylinder) master. Feed Tray at the time of master- paper larger than 410 mm (16 ') is making process. (For CZ180 only) used, the images on the area about 360 mm (14 ') back from the top edge of the printed paper may be blurred.

Troubleshooting Problem Cause Action The left and right print positions have The left and right print positions have Lower the Paper Feed Tray, adjust been shifted. Not been adjusted for the center. The position, and then perform proof copy to check the position. P.37 Paper sticks to the surface of the The margin at the top of the original. Troubleshooting Problem Cause Action Paper is not smoothly fed from the The print paper is inappropriate.

Use the recommended paper. Paper Feed Tray. (No paper or piled p.10 paper is fed.) The position of the Paper Feed For thick or smooth-surface paper, Pressure Adjustment Lever is set the Paper Feed Pressure inappropriate. Troubleshooting Problem Cause Action indicator lights even when a Lifted paper was ejected at the time Check the printed copies, and if the paper jam has not occured. Of the second rotation of the Print top margin is less than 5 mm ( '), Drum (Cylinder). Troubleshooting Troubleshooting Tips.

Use to connect a computer to the machine using a parallel cable. RISO PRINTER Network Interface Card RISORINC-NET Use to directly connect the machine to the network. This comes with the RISO-MONITOR software that allows you to check the status of the machine from computers. Optional Accessories.

Appendixes Specifications RISO CZ180 Feature Unit of mm Unit of inch Master-making/ High-speed digital master-making / fully automatic stencil printing printing methods Original Type Sheet Max. 310 mm × 435 mm ' × 17 Original Size Max. 90 mm × 140 mm '. Unit of mm Unit of inch Power Source CZ180: 220-240V, 50-60 Hz, 1.0 A CZ180(120): 100-120V, 50-60 Hz, 2.0 A When in use: 1270 mm (W) × 645 mm (D) × When in use: 50' (W) × 25 '. Appendixes RISO CZ100 Feature Unit of mm Unit of inch Master-making/ High-speed digital master-making / fully automatic stencil printing printing methods Original Type Sheet Original Size Max. 310 mm × 435 mm Max.

12 ' × 17 ' Min. 90 mm × 140 mm '. Appendixes Feature Unit of mm Unit of inch When in use: 1270 mm (W) × 645 mm (D) × When in use: 50' (W) × 25 ' (D) × Dimensions 510 mm (H) ' (H) When in storage: 655 mm (W) × '. Appendixes Specifications. Index Symbols. Key.

16 Feed Tray Descent Key.17, 22, 37 + Key.16 Feed Tray Paper Guide.14, 20 × Key.16 Feed Tray Paper Guide Lock Lever.14, 20 Feed Tray Paper Guide Lock Levers.37 Numerics Free Reproduction Size Ratio.33. Index Reproduction Size Selection Key.17, 30 Reset Key.16 Optional Accessories.84 Original Guide.14 Original Release Lever.14, 71 Safety Guide - Handling and Operation.7 Original Stopper. 14 Safety Guide - Installation.6 Original Tray.14, 20 Safety Guide for Cleaning.64 Originals.